I-Soft PVC Braided Pipe Extrusion Line eyenziwe ngokuzimeleyo kwaye yenziwa yiBlesson ixhomekeke kwiminyaka yokuqokelelana kobugcisa kunye namava okuvelisa asebenzayo. Isebenzisa uyilo olukrelekrele lwemodyuli kunye netekhnoloji yezikrufu ze-38CrMoAlA nitrided, izinto zayo eziphambili zivela kwiimpawu eziphambili zamazwe ngamazwe ezifana neemoto ze-WEG, kwaye ixhasa zombini ii-PLC kunye neendlela zokulawula ngesandla. Ngobuchule obuphezulu kunye nokusebenza okuzinzileyo kakhulu njengokhuphiswano lwayo oluphambili, ibonelela abathengi behlabathi ngezixhobo zemveliso ezinomgangatho ophezulu kunye nokuzivumelanisa nezimo. Inceda amashishini ukuphucula amandla emveliso, ukuqinisekisa ulawulo lomgangatho, kunye nokusebenzisa inyathelo kukhuphiswano lwemarike.
Khetha iBlesson, khetha isisombululo sokuvelisa ipayipi ethambileyo yePVC ephothiweyo!
Imisebenzi Engundoqo:
Ngokusebenzisa ulwakhiwo lweeleya zePVC zangaphakathi nezangaphandle + ukuqinisa okudityaniswe ngefayibha yepolyester ephakathi, ifikelela kuxinzelelo oluxhathisayo oluyi-≥ 0.6MPa, ichasene nokujija, ichasene nokugqabhuka, kwaye ubomi bayo benkonzo bude ngokuphindwe kathathu kunobo beepayipi eziqhelekileyo.
Iindlela zeMarike:
Imfuno yehlabathi yokunkcenkceshela okonga amanzi kwezolimo (ngokukhula konyaka kwe-12%) kunye nemibhobho ye-hydraulic yoomatshini bokwakha (ngokukhula konyaka kwe-8%) inyukile, nto leyo eyenze ukuba imigca yemveliso ebotshelelwe ngemveliso ephezulu ibe yindawo ephambili yotyalo-mali.
| # | Igama lezixhobo | Ubungakanani | Inkcazo emfutshane yomsebenzi |
| 1 | I-BLD65-28 I-Extruder Eyodwa Yesikrufu | 2 | I-extrusion eyenzelwe iigranule zePVC ezithambileyo |
| 2 | I-BLD30-25 Single-Screw Extruder | 2 | Ukwenziwa ngokwezifiso komgca wombala |
| 3 | I-BL-50 Soft Hose Extrusion Die | 2 | Ukubumba imibhobho |
| 4 | Itanki Yamanzi Okupholisa ye-BLW-50 | 2 | Ukupholisa amanzi (umzimba wetanki yentsimbi engagqwaliyo) |
| 5 | Iyunithi yokuHambisa iRabha eSicaba yeBLH-50 | 1 | Ukususwa kweHaul-off okuhlengahlengiswa ngesantya (1-16m/min) |
| 6 | Umatshini wokuluka we-BLB-50 | 1 | Ukuluka okuqiniswe ngefayibha (ulawulo lokuguqulwa kwamaza) |
| 7 | I-oven yokufudumeza ye-BL-50 | 1 | Ukufudumeza komaleko ophakathi (0.75kW×4 iindawo zokufudumeza) |
| 8 | Iyunithi ye-BLSJ-50 yeSiteshi esinye esilula sokujika | 1 | ukujikajika (i-torque ye-5Nm) |
| 9 | Umatshini wokutywina we-BLFK-50 | 1 | Ukuvalwa kwesiphelo sepayipi (ukufudumeza okungu-0.6kW) |
I-Extruder yoBuchule boBugcisa: Imveliso eyenziwe ngokwezifiso ngokufanelekileyo
Umsebenzi:
I-extruder ephambili (BLD65-28) isebenza ngezinto ezisisiseko ze-PVC ezithambileyo, kwaye umatshini oncedisayo (BLD30-25) usebenza kakhulu ekudibaniseni imigca yemibala/iileya ezisebenzayo.
Iingenelo eziBalulekileyo:
✅ Isiphumo esihambelanayo sezinto eziphambili ezingama-80kg/h + umgca wombala we-1.5kg/h
✅ Iyahlangabezana nemigangatho yomgangatho wemizi-mveliso (ukumelana nokugqwala) kunye nemigangatho yokutya (ukuchonga imibala)
✅ Isikrufu esine-nitride esingu-38CrMoAlA (esingamelani nobushushu obuphezulu obungama-300℃) + i-integral barrel → iplastiki efanayo ngaphandle kwee-engile ezifileyo
Umatshini Wokuluka Ipayipi Yegadi Ethambileyo yePVC: Ukuluka Okuchanekileyo Kubeka Isiseko Esiqinileyo Somgangatho
Umatshini wokuluka ipayipi yegadi othambileyo we-PVC obhityiweyo eBlesson yenye yezona zinto zibalulekileyo kwimveliso yepayipi yegadi ethambileyo ye-PVC. Umsebenzi ophambili womatshini wokuluka ipayipi yegadi othambileyo we-PVC kukwenza isakhiwo se-mesh esibhityiweyo esinokuguquguquka kunye nokumelana noxinzelelo kumphezulu wangaphakathi wepayipi yegadi ethambileyo ye-PVC ngenkqubo yokuluka.
Kumatshini wokuluka ngepayipi yePVC, kusetyenziswa imisonto eli-12 yokuluka ngasekhohlo, imisonto eli-12 yokuluka ngasekunene, kunye nemisonto emi-4 yokuluka ngobude.
Iingenelo eziBalulekileyo:
Iingenelo zomatshini wokuluka ipayipi yegadi ethambileyo yePVC zibandakanya:
✅Ukuchaneka okuphezulu kokuluka kuqinisekisa ukusasazwa okufanayo kwe-fiber mesh, kwandisa amandla okutsalwa kunye nokumelana nokuqhuma kwepayipi, ukuze kuhlangatyezwane neemfuno zoxinzelelo oluphezulu kwiimeko ezifana nokunkcenkceshela igadi kunye nokucoca imihla ngemihla.
✅Ukuzivumelanisa nezimo okunamandla kuvumela uhlengahlengiso oluguquguqukayo lweeparameter ngokweedayamitha ezahlukeneyo zemibhobho, ubude kunye noxinano lokuluka ukuvelisa iintlobo ezahlukeneyo zeepayipi zegadi zePVC.
✅Izinga eliphezulu lokusebenza ngokuzenzekelayo livumela imveliso eqhubekayo, linciphisa ukungenelela ngesandla, liphucula ukusebenza kakuhle kwemveliso kwaye linciphisa iindleko zomsebenzi.
I-oven yokufudumeza enolawulo lobushushu oluchanekileyo: Ukunika amandla ngokufanelekileyo ukuveliswa kweemashini zokuluka.
Umsebenzi:
Emva kokuqiniswa kwefayibha ngumatshini wokuluka (BLB-50), i-PVC yangaphandle ifakwa iplastiki ngoko nangoko ngebhokisi yokufudumeza (BL-50).
✅ Amandla okubopha anyuswe ngama-30% (ukulwa nokubekwa kwezakhi)
✅ Ubushushu be-infrared obuneendawo ezine (0.75kW×4) + umaleko wobushushu → ukusetyenziswa kwamandla kuncitshiswe ngama-20%
✅ Amandla okuxobula>15N/mm (idlula kakhulu imigangatho ye-ISO
Iyunithi yokuthutha irabha ethe tyaba enezibungu ezimbini: Ukuhambisa Ukuhamba Okuzinzileyo Okuzinzisiweyo
Umsebenzi:
Ukutsalwa kwe-torque rhoqo kwiinkcukacha ezahlukeneyo zemibhobho, kunye nohlengahlengiso olungenazikrufu loluhlu lokubophelela (Ø10~50mm).
Iingenelo eziBalulekileyo:
✅ I-16m/min yesantya esiphezulu yokuthintela ukutyibilika (izixhobo zemveli ≤10m/min)
✅ Injini ye-WEG eyi-2.2kW + i-Danfoss frequency converter → ukuguquguquka kwesantya<0.5%
✅ Ukonga amandla nge-15% (isiqinisekiso sokusebenza kakuhle kwamandla se-IE4)
Itanki Yamanzi Okupholisa: Ukusebenza Kakhulu Kokupholisa kunye Nesiphumo Sokubumba Esizinzileyo
Umsebenzi:
✅Ulawulo lobushushu bamanzi kunye noyilo lokuhamba kwamanzi olufanayo kwenza kube lula ukupholisa ngokufanelekileyo ngeenkqubo ezizinzileyo nezilawulekayo.
✅Ipholisa ngokukhawuleza imibhobho emitsha eyenziwe ngeplastiki ukuze ibeke amaqondo obushushu, iqinisekisa ukwakheka okuchanekileyo kobubanzi bangaphandle, ukujikeleza, kunye nezinye imilinganiselo ebalulekileyo, ngelixa ithintela iziphene ezibangelwa kukupholisa ezingalinganiyo ezifana nokuguquguquka okanye ukushwabana.
✅Ukuchaneka kunye nokuzinza kokupholisa okuphuculweyo kuphucula kakhulu ukuhambelana okulinganayo kunye nokufana komgangatho kwiipayipi ezenziwe ngobuninzi.
Inkqubo yoLawulo oluBukrelekrele: Ukusebenza kweHlabathi lonke okungenaxhala
Umsebenzi:
Ukutshintsha okungenamthungo phakathi kweendlela ezimbini ezenziwe ngesandla/ze-PLC, ezixhasa ujongano lweelwimi ezininzi.
Iingenelo eziBalulekileyo:
✅ Izixhobo zombane ze-ABB/Schneider (ukhuseleko lwe-IP54)
✅ Ukubeka esweni ubushushu be-extrusion ngexesha langempela (±1℃ ukuchaneka)
✅ Inkqubo yokuzixilonga ngempazamo (inciphisa ixesha lokungasebenzi nge-70%)
Ixabiso Elipheleleyo: Ukuthembeka Kwexesha Elide + Iingenelo Zokonga Amandla
| Ubukhulu | Izixhobo Zemveli | Isisombululo saseBlesson |
| Ukusetyenziswa kwamandla | 140kW·h/ton | ≤112kW·h/ton (↓20%) |
| Ulondolozo | Ubomi beskrubu: iinyanga ezi-6 | Isikrufu esine-nitrided esingu-38CrMoAlA → iinyanga ezingama-24 |
| Ulawulo lwemeko | Izinga lokubekwa kweengqimba>5% | Ukuphuculwa kokubopha → izinga lokubekwa kweengqimba<0.3% |