Ukusebenza okuhle kakhulu kwe-HDPE Pipe Production Line
Izicelo zeMveliso
Izinto ezisetyenziswayo zokuvelisa imibhobho ye-PE ngokuqhelekileyo yi-PE100 okanye i-PE80, kwaye ubukhulu kunye nokusebenza kwemibhobho ye-PE kufuneka ihlangabezane neemfuno zemigangatho yamazwe ngamazwe afanelekileyo njenge-ISO4427.Xa kuthelekiswa nemibhobho yesamente yemveli kunye nemibhobho yentsimbi, imibhobho ye-PE ineenzuzo ezibalaseleyo ezifana nokusebenza kakuhle ngokubanzi, ukumelana nokuhamba kwamanzi aphantsi, kunye nobomi benkonzo ende.Ziye zasetyenziswa ngokubanzi kunikezelo lwamanzi asezidolophini, unikezelo lwegesi yasezidolophini, iinkqubo zogutyulo lwasezidolophini, imibhobho yoshishino nezolimo, kunye nemibhobho yokukhusela intambo yonxibelelwano kunye nezinye iindawo.
(1) Umbhobho woBonelelo lwaManzi wePE
Imibhobho ye-PE isetyenziswa ngokubanzi ekwakheni iinkqubo zokubonelela ngamanzi, iinkqubo zokucocwa kwamanzi kwimizi-mveliso kunye neenkqubo zokubonelela ngamanzi kamasipala, njl njl. Zingasetyenziselwa njengemibhobho yamanzi epompo, imibhobho yokunkcenkceshela kunye noxinzelelo lwemibhobho yokuhambisa amanzi, njl., kunye neenzuzo ezinjengokulungele ukuthutha. , ukuxhathisa imichiza, ucoceko, ukungabikho kokusingqongileyo, kunye nokuguquguquka okulungileyo.
(2) I-PE Silicone Core Pipe
I-PE silicone core pipe yokukhusela intambo ye-optical ine-lubricant eqinile ye-silicone kudonga lwangaphakathi.Imibhobho engundoqo ye-Silicone isetyenziswa ngokubanzi kwiinkqubo zothungelwano lwentambo yonxibelelwano kwimizila kaloliwe kunye noohola bendlela.Zineenzuzo zobungqina bokufuma, ubungqina bezinambuzane, ukuchasana nokubola kunye nokuchasana nokuguga.Uluhlu oluphambili lwe-silicone eludongeni lwangaphakathi lombhobho aluphenduli ngamanzi.Izinto ezingcolisayo ezikumbhobho zinokukhutshelwa ngaphandle ngokuthe ngqo ngamanzi.I-radius ye-curvature ye-silicone core pipe incinci, ngoko inokujika endleleni okanye ilandele i-slope ngaphandle konyango olukhethekileyo.
(3) Umbhobho woNxibelelwano we-PE
Imibhobho yonxibelelwano ye-PE ingasetyenziselwa kwiinkqubo zokunxibelelana kwamandla kwaye yenza kakuhle ekuchaseni ukubola, ukunyanzeliswa kunye nefuthe.
(4) Ipayipi yegesi ye-PE
Umbhobho wegesi we-PE ophantsi komhlaba ulungele inkqubo yepayipi yokuhanjiswa kwegesi kunye nobushushu obusebenzayo ukusuka kwi--20 ukuya kwi-40 ℃ kunye noxinzelelo oluphezulu lwexesha elide lokusebenza ngaphantsi kwe-0.7MPa.
IiMveliso zobuGcisa beMveliso
● Ngokweemfuno zangempela zabathengi abahlukeneyo, sibonelela nge-Siemens S7-1200 uchungechunge lwenkqubo yokulawula ye-PLC okanye inkqubo yokulawula i-manual ukhetho lwakho.Inkqubo yokulawula ye-Siemens PLC kunye ne-12-intshi egcwele umbala wesikrini sokuchukumisa kulula ukuyisebenzisa.Abasebenzisi banokulawula ngokulula imisebenzi yemihla ngemihla ngamaqhosha oomatshini angaphantsi kwesikrini sokuchukumisa ngaphandle kokukhulula iiglavu ezikwaziyo ukumelana nobushushu.Inkqubo yokulawula i-manual ixhotyiswe ngee-thermometers ezizimeleyo ezilula ukuyisebenzisa kwaye kulula ukuzigcina.
Extruder:
● Umgca wethu wokuvelisa umbhobho we-PE uxhotyiswe nge-high-performance single-screw extruder.Isikrufu esinye esiyilwe ngobuchwephesha siqinisekisa isiphumo esihle kakhulu seplastiki.I-screw extruder enye inokuxhotyiswa kunye ne-iNOEX yesiJamani yokulinganisa kunye nenkqubo yokutya, ehlanganiswe nenkqubo yokulawula ye-PLC ephambili, ngaphandle kwemfuneko yokufakela i-terminal yokulinganisa eyongezelelweyo.Inokutshintshwa phakathi kweendlela ezimbini zokulawula "Ubunzima bemitha" kunye ne "Output", kwaye izinto eziluhlaza zingagcinwa nge-3% ukuya kwi-5% yokusetyenziswa kwexesha elide.I-extruder ithatha i-AC motor eguquguqukayo okanye imagnethi esisigxina ye-synchronous motor esebenza ngokugqwesileyo, egcina ngaphezulu kwe-20% yokusetyenziswa kwamandla xa kuthelekiswa nemoto yeDC.Ityholo lokutya eline-grooved eludongeni lwangaphakathi lixhotyiswe nge-spiral water-cooled run run, enokunyusa ngokufanelekileyo i-extrusion output nge-30% ukuya kwi-40%.
I-Extrusion Die:
● Umbhobho we-PE we-extrusion die wamkela i-spiral flow channel structure eyenzelwe ngokukodwa yi-Blesson, enokuqinisekisa ukufana kweqondo lokushisa lokunyibilika, ukuphelisa ngokupheleleyo uphawu lwe-melt confluence ngaphakathi kombhobho, kwaye ugweme isiphene somgca obangelwa yi-basket-type die.
● I-extrusion die iye yanyangwa ngeenkqubo ezininzi.Umgijimi onyibilikayo une-chrome-plated okanye i-nitrided, kwaye ipholile, kunye nokuchasana okuphantsi kunye ne-anti-corrosion.
● Uyilo olunobuhlobo lwe-Blessson's PE extrusion die die ilungele abasebenzisi ukuba batshintshe ngokukhawuleza amahlahla, izikhonkwane kunye neekhalibhrari zobukhulu obahlukeneyo.
● Sisebenzisa izixhobo zokufudumeza zangaphakathi ngaphakathi kwi-extrusion dies for PE pipes of above Ø110mm, kunye ne-air extraction system yangaphakathi ye-PE imibhobho ngaphezu kwe-Ø250mm ukuphucula umgangatho wombhobho.
Itanki yokufunxa:
● Umzimba wetanki yokufunxa wenziwe ngentsimbi ekumgangatho ophezulu ye-SUS304, kwaye umbhobho wamanzi kunye nezifakelo nazo zonke zenziwe nge-anti-corrosion SUS304 steel stainless, eqinisekisa ubomi obude benkonzo.
● Itanki yokufunxa ithatha ivacuum negative pressure closing system, enokuthi ilungelelanise ngokuzenzekelayo idigri yevacuum.Isebenza kakuhle kakhulu kwaye igcina amandla, kwaye iqinisekisa ukuzinza kwe-vacuum shape kwaye inciphisa ngokufanelekileyo ingxolo.
● Itanki yokufunxa inenkqubo yolawulo oluzenzekelayo echanekileyo yomgangatho wamanzi kunye nobushushu bamanzi.Inkqubo yokukhupha i-centralized drainage system inokuqonda utshintsho lwamanzi ngokukhawuleza, olunceda ukugcina ixesha kunye nokuphucula ukusebenza kwayo.
● Iifilitha ezinomthamo omkhulu zinokuvala ngokufanelekileyo ukungcola emanzini, ziqinisekise umgangatho wamanzi ajikelezayo.Iifilitha zinokufezekisa ukucocwa kwencwadi ekhawulezayo, ekulungele ukugcinwa.
Itanki yokutshiza:
● Itanki yokutshiza inokupholisa ngokukhawuleza imibhobho kuwo onke amacala, ngaloo ndlela inceda ukunyusa isantya somgca wemveliso.
● Ngokwemfuno yangempela yokuvelisa, umthengi unokulungelelanisa ukuphakama kwenkxaso yombhobho ngokulula.
● Umzimba wetanki yokutshiza, umbhobho kunye nezifakelo zonke zenziwe ngentsimbi engatyiwayo, enqanda ukurusa kwaye ehlala ixesha elide.
● Kwiitanki zokutshiza zemibhobho emincinci naphakathi, inkampani yethu ithatha isixhobo sohlengahlengiso sobude obukrelekrele bokuxhasa umbhobho.Ngokusebenzisa ivili lesandla, ukuphakama kweenkxaso zepayipi ezininzi kunokulungelelaniswa ngokufanayo, okulungele abathengi ukutshintsha ubungakanani bombhobho.
IYunithi yokuThuthwa:
● Ngobubanzi bombhobho ohlukeneyo kunye nezantya zomgca, inkampani yethu ibonelela ngebhanti okanye iiyunithi zokurhuqa i-multi-caterpillar kukhetho lwabathengi.
● Ukuxhathisa kwe-abrasion yeemopane zethu kunamandla.Kwaye ibhloko yerabha ayinakutyibilika ngenxa yokukhuhlana okukhulu.
● Umbungu ngamnye ulawulwa yimagnethi esisigxina eyahlukileyo injini ehambelanayo ukuqinisekisa uluhlu olubanzi lwesantya kunye nokusebenza okuzinzileyo kokurhuqa.
● Iyunithi yokukhupha imibhobho yobubanzi obukhulu inokuxhotyiswa ngesixhobo sokunyusa (i-winch) kumbhobho ohamba phambili ngexesha lovavanyo.
Iyunithi yokusika:
● Sineyunithi yokusika imela ephaphazelayo, iyunithi yokusika iplanethi kunye neyunithi yokusika i-swarfless kukhetho lwabathengi.
● Iyunithi yokusika i-swarfless ithatha indlela ye-multi-point clamping nge-pneumatic, elungele ukutshintsha ubungakanani bombhobho.
● Uyilo lwazo zombini iimela ezijikelezileyo eziphindwe kabini okanye imela enye etsolo yeyunithi yokusika i-swarfless iqinisekisa ukusika okugudileyo.
● Inkqubo yokulawula ixhotywe ngokuzimela kwe-7 "isikrini sokuthinta umbala, i-HMI + Siemens PLC umatshini odibeneyo.
● Impembelelo yokuvumelanisa izinzile kwaye ubude bokusika buchanekile.
IYunithi yokuJonga:
● Inkampani yethu ibonelela ngeendlela ezahlukeneyo zokusombulula izisombululo ezifana nesikhululo esisodwa okanye i-double-station winders, kunye nesantya sokuhamba sihambelana nesantya somgca wemveliso.
● Iyunithi yokujija ixhotyiswe ngemisebenzi efana nokubeka umbhobho ozenzekelayo, ulawulo lwe-tension, ukudibanisa umbhobho, ukucofa ikhoyili.
● Iyunithi ejikelezayo iqhutywa yi-servo motor kunye ne-Inovance PLC + HMI control (iyunithi yonke ithatha i-protocol yebhasi evulekile), enolawulo oluchanekileyo oluchanekileyo.
● I-automatic-double-station bundling and winding unit inomsebenzi wokutshintsha umqulu ngokuzenzekelayo, kwaye iyakwazi ukubopha ngokuzenzekelayo kwaye ikhuphe imiqulu.Ifanelekile kwimigca yokuvelisa ipayipi encinci ephezulu ukuya kwi-32mm.
Uluhlu lweeMveliso zeMveliso
| I-PE Pipe Production Line | |||||
| Imodeli yomgca | Uluhlu lweDiameter (mm) | Imodeli ye-Extruder | Max.Imveliso (kg/h) | Ubude bomgca (m) | Amandla oFakelo ewonke (kW) |
| BLS-32PE(I) | 16-32 | BLD50-34 | 150 | 20 | 100 |
| I-BLS-32PE(II) | 16-32 | BLD50-40 | 340 | 48 | 130 |
| I-BLS-32PE(III) | 16-32 | I-BLD65-34 | 250 | 48 | 150 |
| I-BLS-32PERT | 16-32 | I-BLD65-34 | 250 | 48 | 145 |
| I-BLSP-32PEX(I) | 16-32 | I-BLD65-34 | 200 | 46 | 170 |
| I-BLS-32PE(IIII) | 6-25 | I-BLD65-30 | 120 | 65 | 125 |
| I-BLS-32PE(IIIII) | 5-32 | I-BLD40-34 | 70 | 29.4 | 70 |
| I-BLS-63PE(I) | 16-63 | BLD50-40 | 300 | 53 | 160 |
| I-BLS-63PE(III) | 16-63 | I-BLD65-34 | 250 | 53 | 160 |
| I-BLS-63PE(IIII) | 16-63 | I-BLD65-34 | 250 | 38 | 235 |
| I-BLS-63PE(IIIII) | 8-63 | BLD50-34 | 180 | 21 | 70 |
| I-BLS-63PE(IIIII) | 16-63 | BLD50-40 | 340 | 38 | 165 |
| I-BLS-110PE(I) | 20-110 | BLD50-40 | 340 | 55 | 160 |
| I-BLS-110PE(II) | 20-110 | BLD65-35 | 350 | 55 | 180 |
| I-BLS-160PE(I) | 32-160 | BLD50-40 | 340 | 48 | 160 |
| I-BLS-160PE(II) | 40-160 | I-BLD65-40 | 600 | 59 | 240 |
| I-BLS-160PE(III) | 32-160 | I-BLD80-34 | 420 | 52 | 225 |
| I-BLS-160PE(IIII) | 40-160 | I-BLD65-34 | 250 | 45 | 255 |
| I-BLS-160PE(IIIII) | 32-160 | BLD65-38 | 500 | 52 | 225 |
| BLS-250PE(I) | 50-250 | BLD50-40 | 340 | 45 | 170 |
| I-BLS-250PE(II) | 50-250 | I-BLD65-40 | 600 | 52 | 225 |
| I-BLS-250PE(III) | 50-250 | I-BLD80-34 | 420 | 45 | 215 |
| BLS-315PE(I) | 75-315 | I-BLD65-40 | 600 | 60 | 260 |
| I-BLS-315PE(II) | 75-315 | BLD50-40 | 340 | 50 | 170 |
| BLS-450PE(I) | 110-450 | I-BLD65-40 | 600 | 51 | 285 |
| I-BLS-450PE(II) | 110-450 | I-BLD80-40 | 870 | 63 | 375 |
| I-BLS-450PE(III) | 110-450 | BLD100-34 | 850 | 54 | 340 |
| BLS-630PE(I) | 160-630 | I-BLD80-40 | 870 | 61 | 395 |
| I-BLS-630PE(II) | 160-630 | BLD100-40 | 1200 | 73 | 515 |
| I-BLS-630PE(III) | 160-630 | BLD120-33 | 1000 | 66 | 480 |
| I-BLS-630PE(IIII) | 160-630 | I-BLD90-40 | 1000 | 66 | 450 |
| BLS-800PE(I) | 280-800 | BLD120-33 | 1000 | 66 | 500 |
| I-BLS-800PE(II) | 280-800 | BLD100-40 | 1200 | 66 | 535 |
| I-BLS-1000PE(I) | 400-1000 | BLD150-34 | 1300 | 70 | 710 |
| I-BLS-1000PE(II) | 400-1000 | BLD100-40 | 1200 | 70 | 710 |
| I-BLS-1000PE(III) | 400-1000 | I-BLD120-40 | 1500 | 70 | 675 |
| BLS-1200PE(I) | 500-1200 | BLD150-34 | 1300 | 53 | 660 |
| I-BLS-1200PE(II) | 500-1200 | BLD100-40 | 1200 | 53 | 580 |
| I-BLS-1200PE(III) | 500-1200 | I-BLD120-40 | 1500 | 60 | 670 |
| I-BLS-1600PE | 500-1600 | BLD150-34 | 1500 | 71 | 890 |
| I-BLS-355PE | 110-450 | I-BLD80-40 | 870 | 65 | 400 |
Iwaranti, iSatifikethi sokuThobela
I-Guangdong Blesson Precision Machinery Co., Ltd. ibonelela ngenkonzo yewaranti yonyaka omnye.Ngethuba lokusetyenziswa kwemveliso, ukuba unemibuzo malunga nemveliso, unokuqhagamshelana nathi ngokuthe ngqo kwiinkonzo zokuthengisa emva kokuthengisa.
I-Guangdong Blesson Precision Machinery Co., Ltd. ibonelela ngezatifikethi zesiqinisekiso semveliso kwimveliso nganye ethengisiweyo, iqinisekisa ukuba imveliso nganye iye yahlolwa ngoochwephesha abaqeqeshiweyo nabacoci.
Iprofayile yekhampani
